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c/dredge-operators•kellyt23kellyt23•21d ago

Tried two different pump setups on the old cutter dredge last week

We've been working on a channel clearing job down in the Mobile River delta, and the main pump on our 14-inch cutter was giving us grief. For the first three days, we ran it with the standard impeller setup we always use, but we were only moving about 800 cubic yards a day and fighting constant clogs from the root mats. My partner suggested we swap to the high-flow impeller kit we had sitting in the shop, which we'd never tried. Made the switch on Thursday morning, and the difference was crazy. The suction was way stronger, it pulled those mats through without jamming, and we cleared over 1,200 yards by Friday. The extra upfront cost for the kit was nothing compared to the time we saved. Anyone else run into a situation where a simple pump change made that big of a difference on a cutter head?
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3 Comments
hugo_cooper
Remember reading @spencer664's comment about extra wear. Makes me think of when we swapped a pump housing on a suction line, not even the impeller. The old one had some pitting we didn't spot. New housing smoothed out the flow so much it stopped the whole system from shaking itself apart at the joints. Sometimes it's not the main part you change, but the one right next to it that makes the whole thing run quiet.
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tessacarter
Wait you swapped just the housing and it fixed the shaking? That's wild. I've seen pits cause cavitation noise but never full system vibration. Makes you wonder how many weird issues are just some random part you'd never think to check. Gotta look at the whole picture I guess.
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spencer664
spencer66421d ago
Our old 10-inch dredge actually wore out faster with a high-flow kit.
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